Sleeping Mat
Introduction
Sleeping mats or sleeping pads are essential for a comfortable outdoor experience, and at Kelyland Outdoors, they’re a featured outdoor product category. With 12 years of expertise in camping gear, we produce and supply a wide variety of sleeping mats to meet the demands of businesses globally. Collaborating with trusted manufacturing partners, we deliver thousands of units yearly, ensuring top-notch quality and options for diverse markets. Our range includes ultralight sleeping mats and double sleeping mats for solo or shared use, alongside self-inflating sleeping mats and raised sleeping mats for added comfort. We also offer specialized designs like inflating pillow mats, self-inflating pillows, and car sleeping pads for vehicle-based adventures. For versatility, our lineup features foam-filled self-inflating pads that require no pump, as well as air-filled mats in single or double sizes, with thicknesses up to 16cm for lightweight models and 12cm for foam-enhanced versions. Crafted for durability and function, our sleeping mats use materials like nylon, taffeta, elastic spandex, and skin-friendly options such as peach skin or suede, all coated with TPU or PVC for waterproofing and air retention. Premium models feature aluminum film composites for superior insulation. With customizable shapes, textures, colors, and branding, plus optional electric wireless pumps for thicker mats, our products adapt to any need—whether it’s a compact trek or a cozy car camp. At Kelyland Outdoors, we prioritize flexibility for B2B clients. Our low MOQ and OEM services make it easy to personalize products, while our one-stop procurement process simplifies sourcing. Reach out today to discover how our sleeping mats can elevate your offerings and satisfy your customers’ outdoor needs.
Product Collection
Check out our premium sleeping mat lineup for your business
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Relative Product Collection
Browse sleeping mat companions to boost your product range
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Material Selection
Learn about our sleeping mat material choices and functional accessories
Fabric Options
TPU Nylon Composite Fabric
TPU Nylon Composite Fabric is a lightweight, durable material with a TPU coating, offering excellent waterproofing and tear resistance, ideal for rugged outdoor sleeping mats that prioritize strength.
TPU Polyester Composite Fabric
TPU Polyester Composite Fabric combines polyester’s durability with a TPU layer, ensuring waterproofing and flexibility, perfect for lightweight sleeping mats designed for long-lasting outdoor comfort and reliability.
TPU Pongee Composite Fabric
TPU Pongee Composite Fabric features a soft, silky pongee base with a TPU coating, providing waterproofing and breathability, making it great for comfortable, packable sleeping mats.
TPU Spandex Composite Fabric
TPU Spandex Composite Fabric blends elastic spandex with a TPU coating, delivering stretch and waterproofing, ideal for form-fitting sleeping mats that offer flexibility and comfort outdoors.
PVC Polyester Taffeta Fabric
PVC Polyester Taffeta Fabric is a smooth, strong polyester taffeta with a PVC coating, ensuring waterproof durability, suited for sturdy sleeping mats built for tough weather conditions.
PVC Pongee Composite Fabric
PVC Pongee Composite Fabric pairs pongee’s lightweight softness with a PVC coating, offering waterproofing and durability, perfect for compact sleeping mats with a balance of comfort and toughness.
Suede Fabric
Suede Fabric, coated with PVC or TPU, provides a soft, skin-friendly surface with waterproofing, enhancing sleeping mat comfort while ensuring durability for premium outdoor camping experiences.
Peach Skin Fabric
Peach Skin Fabric, with PVC or TPU coating, offers a smooth, velvety feel and waterproof protection, ideal for sleeping mats combining luxury comfort with practical outdoor resilience.
Non-Slip Polyester Fabric
Non-Slip Polyester Fabric with a drip-molded structure adds grip via a textured PVC layer on polyester, perfect for sleeping mats needing stability on uneven outdoor surfaces.
Accessory Options
PVC/TPU Valve
Designed for sleeping mats made from PVC or TPU-coated composite fabric, this valve ensures efficient inflation and deflation with strong airtight performance.
TPU Valve
Made of soft TPU material, this common 2-in-1 inflation and deflation valve is specifically designed for TPU-coated composite fabric sleeping pads, offering durability and ease of use.
Inflation-Deflation Valve
Typically made of PVC, this valve is commonly used in self-inflating foam sleeping pads with PVC-coated fabric, allows air to enter when opened and expels air when squeezed out.
2 In 1 TPU Valve
A new-generation 2-in-1 valve made of TPU, designed for self-inflating foam sleeping pads. It features a reversible rubber module for both inflation and deflation. The valve cap has a screw design.
Resin Snap Button
Made of durable resin, these buttons are installed along the edges of sleeping pads, allowing multiple pads to be connected for increased sleeping space and comfort.
Built-In Sponge Foot Pump
An integrated sponge foot pump at the bottom of the sleeping mat allows for inflation by repeatedly stepping on it, eliminating the need for external pumps.
Inflation Sack
Made from PVC or TPU-coated fabric, is designed to inflate sleeping mats quickly, offering a lightweight, durable solution for efficient air pumping outdoors.
Inflatable Pillow
An optional feature on sleeping mats, offers adjustable, lightweight head support, enhancing comfort for outdoor camping, easily inflated or deflated for convenience and portability.
Built-In Wireless Air Pump
A built-in lithium battery-powered wireless air pump designed for thicker sleeping pads. It enables automatic inflation at the push of a button, making setup effortless.
Electric Air Pump
A compact external electric air pump, available in both wired and wireless versions, equipped with multiple nozzles to accommodate various sleeping mat valve types for efficient inflation.
Manual Air Pump
A cost-effective external hand pump with a larger size but versatile adaptability. It comes with multiple nozzles, making it suitable for inflating different sleeping mat models.
Customize Your Ideal Sleeping Mat
Manufacturing Process
Explore the precision process behind our sleeping mat production
Step 1 - Product Design
The sleeping mat is designed based on customer specifications, including size, shape, material selection, and functionality. Prototypes are developed and tested before finalizing the production process.
Step 2 - Material Incoming
Raw materials, including fabrics, foams, air valves, and accessories, arrive at the factory. They are categorized and stored according to production requirements.
Step 3 - Material Inspection
All incoming materials undergo a quality inspection to ensure they meet production standards. Fabrics and accessories are checked for durability, thickness, elasticity, and defects before production begins.
Step 4 - Fabric Cutting
High-precision automatic cutting machines are used to cut fabric into the required shapes and sizes, ensuring consistency and minimizing material waste.
Step 5 - Sewing Process (Optional)
For air mattresses with stitched seams, durable thread and reinforced stitching techniques are used to ensure structural integrity and long-term performance.
Step 6 - High-Frequency Welding (Sleeping Mat)
High-frequency welding is performed using customized molds to create different internal support patterns (e.g., air chambers or baffles), ensuring even air distribution and enhanced durability.
Step 7 - High-Frequency Welding (Foam Sleeping Pad)
Foam sleeping pads are typically manufactured using high-frequency welding to bond the layers together. For cost-effective models, surface adhesive bonding combined with high-frequency welding can be used.
Step 8 - Edge Trimming
Excess material from the welded or sewn edges is manually trimmed to create a neat finish and ensure uniformity across all sleeping mats.
Step 9 - Welding Air Valve
Air valves are welded onto the sleeping mat using high-frequency welding or heat-sealing technology. A leak test is performed to ensure airtightness and durability.
Step 10 - Welding Snap Button (Optional)
Snap buttons are welded or attached based on customer requirements, allowing for modular connections between multiple mats or added convenience features.
Step 11 - Silk Screen Printing and Air Drying (Optional)
Custom logos, patterns, or branding are applied using silk screen printing. The printed surface is air-dried to ensure durability and resistance to wear.
Step 12 - Quality Inspection
Every sleeping mat undergoes rigorous quality control, including an airtightness test where it remains inflated for 48 hours to detect potential leaks or defects.
Step 13 - Packaging
After passing quality inspection, the mat is rolled, secured with adjustable straps, and packed into a storage bag for convenient transportation.
Step 14 - Warehousing
Finished products are stored in the warehouse, awaiting shipment to customers. Inventory is managed to ensure timely and efficient delivery.
Get More Details On Sleeping Mat Manufacturing Process
Customization Highlight
Personalize sleeping mats to reflect your brand’s identity
Baffle Structure Options
Horizontal Baffles
Horizontal baffles run side-to-side in a sleeping mat, providing even air distribution, reducing bulging, and enhancing stability, ideal for flat, comfortable sleeping surfaces in outdoor settings.
Vertical Baffles
Vertical baffles extend top-to-bottom, offering firm support and minimizing lateral air shift in sleeping mats, perfect for consistent thickness and durability during rugged camping use.
Honeycomb Baffles
Honeycomb baffles feature a hexagonal pattern, optimizing air flow and weight distribution, increasing strength and comfort in sleeping mats, suitable for lightweight, high-performance outdoor gear.
Composite Baffles
Composite baffles combine multiple designs, like horizontal and vertical, for tailored support and flexibility, enhancing sleeping mat durability and comfort for varied outdoor camping conditions.
Customize Your Baffles Design
Foam Options
Foam Pattern
Foam pattern in self-inflating sleeping pads can be customized to your preferred design, enhancing comfort and aesthetics while maintaining even support for a restful outdoor sleep experience.
Foam Specification
PU foam thickness, ranging from 3cm to 10 cm, offers high resilience and is customizable to your needs, ensuring optimal cushioning, insulation, and comfort for outdoor camping.
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Branding Options
Fabric Dyeing
Fabric Dyeing allows consistent, vibrant colors for sleeping mats, reflecting your brand identity, with durable, fade-resistant dyes customizable to match specific shades for market appeal.
Digital Printing
Digital Printing offers high-resolution, intricate designs on sleeping mats, enabling detailed logos or patterns, ensuring brand visibility with quick turnaround and flexibility for small or large batches.
Silk-Screen Printing
Silk-Screen Printing provides bold, long-lasting logos or text on sleeping mats, ideal for simple, high-contrast branding, cost-effective for bulk orders with durable, professional results.
Hang Tag
Hang Tags showcase your brand with custom designs, materials, and info on sleeping mats, enhancing product appeal and providing usage details at point of sale.
Manual
Manuals offer branded instructions for sleeping mats, customizable with logos, clear usage guides, and care tips, ensuring customer satisfaction and reinforcing your brand’s professional image.
Carry Bag
Carry Bags, branded with your logo, provide practical storage for sleeping mats, boosting portability and visibility, customizable in size, color, and material for a cohesive look.
Box
Customizable with vibrant branding and logos, offers sturdy protection, elevates product appeal, and includes key details, designed to fit perfectly.
Master Carton
Tailored with your branding, protect sleeping mats during shipping, elevate unboxing appeal, and display logos or product details, customizable for size, design, and durability.
Share Your Branding Needs With Us
Customer Reviews
Discover client testimonials on our sleeping mats and service
FAQs
Here you can find answers to the most common questions about sourcing and customizing our sleeping mats
Q1. Can I purchase your products if I’ve never done import business?
- Reply: Yes, whether you’re an individual or a company, we offer full sales support. Except in rare cases where governments require imports under a company name, we provide end-to-end services—from design and development to production, inspection, and door-to-door shipping—for all our partners.
Q2. Can you handle large orders for wholesalers?
- Reply: Absolutely. With a stable supply chain, nearly 20 core partner factories, and over 200 suppliers, we can meet the needs of small retailers, large wholesalers, and chain stores. Our team and factories have extensive experience serving overseas clients.
Q3. What international certifications do your products have?
- Reply: Most of our products meet CE and ASTM standards. If your market requires specific certifications, we can provide test samples and assist you in obtaining the necessary approvals.
Q4. What is the typical process for purchasing your products?
- Reply:
- Contact our sales team, and we’ll evaluate your project based on your needs. You can also learn more about us via video calls, virtual factory tours, on-site visits, or third-party audits.
- After approval, we’ll design products or recommend options based on your requirements.
- Once you confirm the design, we provide a quote with detailed product specs.
- After agreeing on price and lead time, we’ll send a Proforma Invoice (PI) for sample confirmation if needed. You pay the sample fee, and we produce it within 7-15 days, contacting you if adjustments are required.
- We’ll share photos/videos of the sample for approval. If confirmed, we ship it via courier. If changes are needed, we refine it until you’re satisfied.
- After testing the sample, you approve bulk production. We send a bulk PI (or you send a PO after we update pricing and lead time).
- Once order details are finalized, you pay the deposit per agreed terms.
- Production starts after we receive the deposit. We’ll update you with progress, photos, or videos. Packaging is designed and produced during this time.
- 7-10 days before completion, we notify you for inspection (on-site or self-inspection reports provided). If issues arise, we resolve them until you’re satisfied.
- Before shipping, you pay the balance (or per agreed terms for long-term clients).
- After payment, we arrange shipping (your forwarder or ours). If we handle it, shipping costs are paid with the balance.
- We track the shipment and provide updates until you receive the goods. We can assist with import procedures if needed.
- Post-delivery, we offer after-sales support for quality issues to ensure your business runs smoothly.
Q5. Can you provide samples before a bulk order?
- Reply: Yes, we offer paid samples, with fees refundable upon bulk order confirmation (depending on the case). For low-cost samples, we can provide them free if you cover shipping.
Q6. What is the minimum order quantity (MOQ)?
- Reply: MOQ varies by product. Some specific items start at 50-100 pieces, while standard models range from 300-1,000 pieces. For bulk orders, we can adjust flexibly. Contact our team for an exact quote based on your needs.
Q7. How long does production take?
- Reply: Our standard production time is 30-45 days, depending on order timing, product type, quantity, and customization complexity.
Q8. Can you customize products with our logo or design?
- Reply: Yes, our core business is helping clients customize products and add their branding in various forms. This supports your unique brand promotion and sales.
Q9. Do you offer packaging customization, like branded tags or logo printing?
- Reply: Yes, our professional design team can create packaging drafts, discuss options with you, and finalize the best solution for your finished products.
Q10. What are the shipping costs and times from China?
- Reply: Costs depend on order volume and destination. We work with trusted logistics partners and can provide up-to-date quotes for sea, air, road, rail, or combined shipping options.
Q11. Can you provide logistics and transportation services?
- Reply: Yes, as a one-stop service provider, we offer door-to-door logistics if you cover the costs. We’ll recommend multiple shipping options for you to choose from.
Q12. Can you assist with import documents?
- Reply: Yes, we handle export paperwork and guide you through customs processes. Our experience ensures compliance with various market requirements.
Q13. What is your payment policy?
- Reply: For new clients or orders over US$3,000, we require a 30% deposit and 70% before shipment. For repeat clients or large orders, terms are negotiable.
Q14. How do you ensure quality control?
- Reply: Our factories follow ISO 9001:2015 standards, with inspections at every production stage. Reports are available upon request.
Q15. What maintenance or care do your products require?
- Reply: Our textile and metal products need no special upkeep. Just follow the user manual or our sales team’s guidance. Contact us if you have questions.
Q16. What is your warranty or return policy?
- Reply: We offer at least a 1-year warranty for manufacturing defects, with returns handled case-by-case.
Case Studies
Explore how we’ve tailored solutions for our sleeping mat clients’ unique needs
Ready To Be Our Business Partner?
Get in touch and boost your business
Expand your product line with premium outdoor gear backed by 12 years of expertise. We help your business grow with custom designs, reliable production, and global logistics. Partner with us for seamless service and innovative solutions. Share your needs, and let’s create something great together!
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